Did it really happen??
No. GI3
I just successfully survived a test in which I full-length resized and reloaded commercial 308 Win ammo through a side-stamped Polytech with maximum chamber... with no adverse effects.
Based on the assertions of some folks on this board that .308 Winchester fired in an oversize POS Polytech chamber are a recipe for disaster, I decided to test the assertion myself.
Now, I've been reloading for over 40 years, and much of that time have been wildcatting and fireforming brass to fit oddball European calibers. So I have a pretty good feel for headspace and brass failures. I know that I can safely fireform 30-06 to 9.3 x 62mm Mauser even thought he shoulder of the latter is forward of the 30-06 by a large margin.
Good Ol' Julian S. Hatcher, in his “Notebook” writes of reaming 30-06 chambers in such a way as to move the headspace forward by several hundreths of an inch with no problem.
So it really didn't bother me to fire regular .308 ammo in a Polytech chamber, even though the chamber almost swallows a 1.6455” M14 Field Reject gage...
Because the thing that really matters about headspace is not the actual dimension, but rather how well supported the base of the cartridge is. If the web of the case is not well supported by the bolt and chamber, then you may have issues. Things like blown extractors and splitting wood.
But so long as the web is supported, you can do just about anything with the shoulder and have no issues.
In case anybody wants to stop here, I'll give the summary. Due to the cost of components and time, I only used 5 factory rounds for this test... reloaded 4 times... Contributions are welcome if anybody wants me to continue this test.
Summary:
1. I First fired and then reloaded 5 commercial “308 Winchester” rounds (Remington) a total of 4 times. In other words, the cases had been fired a total of 5 times, including the initial firiing of the factory load.
2. Each time the brass was Full-Length resized, not using any special measures to accommodate the chamber dimensions. This is NOT necessarily good practice to maximize case life, but I wanted to stress the brass.
3. While reloading the brass for the 4th time, my decapping pin fell out and was lost in the grass, so only 4 cases were available for the fourth reload.
4. Upon firing the 4th set of reloads, I experienced a single case separation. A very common, non-dangerous condition that occurs often if you reload enough. I have experienced the same type of case separation with a factory FAL and the pics show that.
I trimmed the cases for the first reload and the 4th reload. No trimming was necessary in between.
Conclusion: The rifle and I survived the test, having used and reloaded commercial “308 Winchester” ammo in a Polytech that is supposed to blow up with anything but “7.62mm NATO” ammo. Absolutely no signs of head separation, weakening web, blown case head, or any other catastrophic failure....
In other words, shoot your stock Poly at will.... after you check the headspace...
************************************************************************
OK, so on to the test details:
The Rifle:
Polytech S/N 13xxx, According to Different this rifle was mad in April 1993.
Schmidt-Bender 1.5 - 4x scope, SA 4th Gen STEEL mount, Leupold QRW low rings.
The rifle is all stock Chicom with the following USGI parts:
1. Gas cylinder and piston
2. Trigger Group guts (H,T,S,safety, springs)
3. Op rod spring
4. Bolt ejector spring. All other parts of the bolt are original Chicom.
The rifle bolt has the typical out-of-spec lug size, and a USGI bolt will NOT drop into the rifle. I have fired about 500 rounds through this rifle so far with no change in headspace. Some folks mention rumors of “soft bolts” in these chicoms, but I disagree. Again, that's just me.
The headspace is such that the bolt “almost” closes on a Forster 1.6455” M14 Field Reject gage. In fact, the fired brass from this rifle measure 1.646”, so it is really at the MAX limit for headspace.
As for the Forster gage, it is good. I also use a Clymer 1.640” NO_GO gage as a double check and they are both good to go. My calipers are calibrated using ANSI Grade 0 Webber croblox gage blocks.
The ammo:
In a post a while back Gus had mentioned that Remington UMC is pretty poor brass. I couldn't locate any Rem-UMC, but did buy a box of Remington “308 Winchester” ammo with 147 grain FMJ bullet.
As it came from the box, the brass measured 1.628”, below 308 Win “GO”. Well within SAAMI, CIP and NATO specs.
My Pacific Durachrome dies full-length resized the brass to 1.629”.
The fired brass, coming out of the Poly chamber, measured 1.646”, a growth of 0.017”. EACH TIME I reloaded, the brass was squeezed back to it's original size, and each time it was fired it expanded 0.017”... yet required trimming only on the initial and 4th reload.
Now, I COULD have set the resizing die out about 0.01” to ease the working of the brass. But I wanted the brass to be resized fully in order to maximize the stress on the brass.
The components:
I had a stash of 147 grain FMJs and a few “junk” bullets, 170 grain round nose of unknown origin. So for the first 3 sets of reloads, I used the FMJs and the round nose bullets for the 4th and subsequent tests. All fed from the magazine with no problem.
I used about 43 grains of 4895 for everything (OK, maybe a bit stiff for the heavies, but I wanted to stress things. Use your own judgment when reloading...). I did NOT cut off the gas system but let the action cycle normally.
CCI 200 Large Rifle primers, hand-seated with an ancient Lyman 310 Tong Tool to BELOW the base of the cartridge. Just good practice.
Temp outside was 75 deg. F, and it was sunny so in the 2 hours for the test, things got hot to the touch.
The Process:
I Single-Loaded each round by placing it into the magazine and letting the op rod fly forward. I fully expected a case separation at some point, and I did not want to risk a live round being jammed into the stuck case from the preceding shot. NOT a safety issue, but I only had 5 rounds.
I marked each case with the reload number using a permanent marker. You will see the numbers 1,2,3,and 4 progressively down on the case. Each number denotes the times the case had been reloaded and fired. So... by the 4th reload, the case had been fired 5 times, including the original factory loaded case.
I propped an old shelter half next to the ejection port to catch the empties.
I also had an old Garand M3A1 Combination tool to use as a broken shell extractor. Good thing, too!
********************************************************************
The pics below and in following posts will add flavor to the story.
I'm glad I did this test, and was able to document it so.
To those who may quibble with “only 5 rounds”... well, take your pick. How many is a good mber? 100? 1,000? Certainly 5 rounds is in no way a valid “statistical test” but it was enough to convince me that the Polytech is just fine with commercial 308 ammo. Again, I am accepting contributions if anyone wants me to continue these tests.
I'll have a hell of a good time “testing” this rifle with your contributions!
Any counterarguments or statements that may contradict my findings should be first-hand and documented with pics as well...
JWB
PS... these initial pics show the mobile reloading unit (MRU), the test rifle and a summary pic of the 4th reload, compared to cmparable results from a factory FN FAL. The case separation of the M14 and FAL (in this case, Hornady TAP ammo) are classic cases of non-dangerous case failures from reloading. The succeeding posts will clarify.
It'sbedtime so I may defer additional posts/pics...
No. GI3
I just successfully survived a test in which I full-length resized and reloaded commercial 308 Win ammo through a side-stamped Polytech with maximum chamber... with no adverse effects.
Based on the assertions of some folks on this board that .308 Winchester fired in an oversize POS Polytech chamber are a recipe for disaster, I decided to test the assertion myself.
Now, I've been reloading for over 40 years, and much of that time have been wildcatting and fireforming brass to fit oddball European calibers. So I have a pretty good feel for headspace and brass failures. I know that I can safely fireform 30-06 to 9.3 x 62mm Mauser even thought he shoulder of the latter is forward of the 30-06 by a large margin.
Good Ol' Julian S. Hatcher, in his “Notebook” writes of reaming 30-06 chambers in such a way as to move the headspace forward by several hundreths of an inch with no problem.
So it really didn't bother me to fire regular .308 ammo in a Polytech chamber, even though the chamber almost swallows a 1.6455” M14 Field Reject gage...
Because the thing that really matters about headspace is not the actual dimension, but rather how well supported the base of the cartridge is. If the web of the case is not well supported by the bolt and chamber, then you may have issues. Things like blown extractors and splitting wood.
But so long as the web is supported, you can do just about anything with the shoulder and have no issues.
In case anybody wants to stop here, I'll give the summary. Due to the cost of components and time, I only used 5 factory rounds for this test... reloaded 4 times... Contributions are welcome if anybody wants me to continue this test.
Summary:
1. I First fired and then reloaded 5 commercial “308 Winchester” rounds (Remington) a total of 4 times. In other words, the cases had been fired a total of 5 times, including the initial firiing of the factory load.
2. Each time the brass was Full-Length resized, not using any special measures to accommodate the chamber dimensions. This is NOT necessarily good practice to maximize case life, but I wanted to stress the brass.
3. While reloading the brass for the 4th time, my decapping pin fell out and was lost in the grass, so only 4 cases were available for the fourth reload.
4. Upon firing the 4th set of reloads, I experienced a single case separation. A very common, non-dangerous condition that occurs often if you reload enough. I have experienced the same type of case separation with a factory FAL and the pics show that.
I trimmed the cases for the first reload and the 4th reload. No trimming was necessary in between.
Conclusion: The rifle and I survived the test, having used and reloaded commercial “308 Winchester” ammo in a Polytech that is supposed to blow up with anything but “7.62mm NATO” ammo. Absolutely no signs of head separation, weakening web, blown case head, or any other catastrophic failure....
In other words, shoot your stock Poly at will.... after you check the headspace...
************************************************************************
OK, so on to the test details:
The Rifle:
Polytech S/N 13xxx, According to Different this rifle was mad in April 1993.
Schmidt-Bender 1.5 - 4x scope, SA 4th Gen STEEL mount, Leupold QRW low rings.
The rifle is all stock Chicom with the following USGI parts:
1. Gas cylinder and piston
2. Trigger Group guts (H,T,S,safety, springs)
3. Op rod spring
4. Bolt ejector spring. All other parts of the bolt are original Chicom.
The rifle bolt has the typical out-of-spec lug size, and a USGI bolt will NOT drop into the rifle. I have fired about 500 rounds through this rifle so far with no change in headspace. Some folks mention rumors of “soft bolts” in these chicoms, but I disagree. Again, that's just me.
The headspace is such that the bolt “almost” closes on a Forster 1.6455” M14 Field Reject gage. In fact, the fired brass from this rifle measure 1.646”, so it is really at the MAX limit for headspace.
As for the Forster gage, it is good. I also use a Clymer 1.640” NO_GO gage as a double check and they are both good to go. My calipers are calibrated using ANSI Grade 0 Webber croblox gage blocks.
The ammo:
In a post a while back Gus had mentioned that Remington UMC is pretty poor brass. I couldn't locate any Rem-UMC, but did buy a box of Remington “308 Winchester” ammo with 147 grain FMJ bullet.
As it came from the box, the brass measured 1.628”, below 308 Win “GO”. Well within SAAMI, CIP and NATO specs.
My Pacific Durachrome dies full-length resized the brass to 1.629”.
The fired brass, coming out of the Poly chamber, measured 1.646”, a growth of 0.017”. EACH TIME I reloaded, the brass was squeezed back to it's original size, and each time it was fired it expanded 0.017”... yet required trimming only on the initial and 4th reload.
Now, I COULD have set the resizing die out about 0.01” to ease the working of the brass. But I wanted the brass to be resized fully in order to maximize the stress on the brass.
The components:
I had a stash of 147 grain FMJs and a few “junk” bullets, 170 grain round nose of unknown origin. So for the first 3 sets of reloads, I used the FMJs and the round nose bullets for the 4th and subsequent tests. All fed from the magazine with no problem.
I used about 43 grains of 4895 for everything (OK, maybe a bit stiff for the heavies, but I wanted to stress things. Use your own judgment when reloading...). I did NOT cut off the gas system but let the action cycle normally.
CCI 200 Large Rifle primers, hand-seated with an ancient Lyman 310 Tong Tool to BELOW the base of the cartridge. Just good practice.
Temp outside was 75 deg. F, and it was sunny so in the 2 hours for the test, things got hot to the touch.
The Process:
I Single-Loaded each round by placing it into the magazine and letting the op rod fly forward. I fully expected a case separation at some point, and I did not want to risk a live round being jammed into the stuck case from the preceding shot. NOT a safety issue, but I only had 5 rounds.
I marked each case with the reload number using a permanent marker. You will see the numbers 1,2,3,and 4 progressively down on the case. Each number denotes the times the case had been reloaded and fired. So... by the 4th reload, the case had been fired 5 times, including the original factory loaded case.
I propped an old shelter half next to the ejection port to catch the empties.
I also had an old Garand M3A1 Combination tool to use as a broken shell extractor. Good thing, too!
********************************************************************
The pics below and in following posts will add flavor to the story.
I'm glad I did this test, and was able to document it so.
To those who may quibble with “only 5 rounds”... well, take your pick. How many is a good mber? 100? 1,000? Certainly 5 rounds is in no way a valid “statistical test” but it was enough to convince me that the Polytech is just fine with commercial 308 ammo. Again, I am accepting contributions if anyone wants me to continue these tests.
I'll have a hell of a good time “testing” this rifle with your contributions!
Any counterarguments or statements that may contradict my findings should be first-hand and documented with pics as well...
JWB
PS... these initial pics show the mobile reloading unit (MRU), the test rifle and a summary pic of the 4th reload, compared to cmparable results from a factory FN FAL. The case separation of the M14 and FAL (in this case, Hornady TAP ammo) are classic cases of non-dangerous case failures from reloading. The succeeding posts will clarify.
It'sbedtime so I may defer additional posts/pics...